Depth

In terms of Depth, Lingyi iTECH firmly believes that DEEP technology can lead to high efficiency and high profits.
Lingyi iTECH possesses an unparalleled capability in process design and R&D, truly achieving the integration of process design, mold design, automation design, one-piece flow design, IE lean design, and big data application, forming a systematic R&D system.
Lingyi iTECH continues to focus on process improvement and innovation with specific R&D directions. Lingyi iTECH has developed and optimized a series of core process technologies around market demand, such as intelligent AOI (Automated Optical Inspection) detection systems and fully automatic product inspection feedback adjustment systems, high-speed precision stamping technology, one-piece flow stamping, unmanned workshop technology, one-line flow solution for die-cutting, and stamping simulation technology, etc. By continuously innovating and adopting various advanced core manufacturing processes, scientifically applying lean production improvement methods and management tools, Lingyi iTECH reduced direct labor costs by about 6.76% in 2023 compared to the previous year.
Lingyi iTECH enhances operational efficiency with advanced manufacturing. For example, traditional stamping part development mainly revolves around mold design and then integrates other processes. In contrast, Lingyi focuses on designing a one-piece flow process with intelligence as the main thread, integrating automation, intelligence (measurement, feedback, automatic improvement), molds, and IE lean improvement into this process. At the same time, with the assistance of the material laboratory, not only can the failure of the product be analyzed, but also the macro and micro aspects of the material can be delved into, to find the root cause and provide solutions and control measures.
Lingyi iTECH integrates the development and application of artificial intelligence and robotics into an overall solution for automated industrial production. By combining self-developed multi-type, multi-functional CNC and automated equipment, it has built a leading intelligent production workshop in terms of technical equipment level, successfully creating an efficient modern smart factory. Lingyi iTECH has made a key contribution to Lingyi iTECH's profit growth by greatly improving operational efficiency through a series of innovations such as smart warehousing, 98X, OEE (Overall Equipment Effectiveness), benchmark workshops, Golden Line, IT quadruplication, the establishment of a big data mid-end platform, and industrial robots.
Lingyi iTECH fully promotes Lean Manufactory, identifying and eliminating various forms of waste in the production process. Lingyi iTECH's Lean Manufactory is not a literature problem, but a math problem. Through comprehensive Lean Six Sigma management, Lingyi iTECH is promoting the optimization of repeated work in 2023, and has carried out paperless special projects, data report watchboard projects, process streamlining digital intelligence and other common special projects, with a combined optimization of more than 60,000 work hours. Lingyi iTECH's precision functional components and parts have fully achieved CPK1.33 and partially reached 2.0 in terms of stability of dimensional accuracy. The yield rate has reached more than 98.5% and the overall OEE has been realized to reach more than 85%.
For functional components, from materials to each manufacturing process, strict verification and testing are implemented at the part end, and a comprehensive analysis of the impact of the process on function is carried out to ensure the functionality of the finished product is foolproof. The big data from online AOI (Automated Optical Inspection), after analysis, provides data support for process improvement and process control, allowing the product to be continuously improved during the iteration process, making the production process more accurate and optimizing the entire production process, such as reducing inspections and merging processes. In the end, low cost and high quality are achieved. Lingyi's IE lean production has also evolved from reducing waste and improving efficiency on-site to a systematic, flexible, and agile manufacturing approach, achieving a transformation from point to surface, to three-dimensional penetration.
Lingyi iTECH implements the PDCA (Plan-Do-Check-Act) cycle management mindset, continuously reviewing, learning, and improving to achieve higher and deeper business quality and to discover newer and further business opportunities. Lingyi iTECH has achieved managers' commitment and rewards and punishments through regular reviews and organizational competitions such as Horse-racing Incentive Mechanism, internal audits and process reviews, customer feedback, and team debriefings, ultimately forming a complete organizational cycle management chain.